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Perfect your equipment’s performance today - EQiblykex - 01-23-2025 09:13 PM
<h2> Detailed Rotor Balancing Process </h2>
<h3> Equipment Preparation </h3>
<ul>
<li> Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. </li>
<li> Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed. </li>
</ul>
<h3> Setting Up the Sensors </h3>
<ul>
<li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li>
<li> Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. </li>
</ul>
<h3> Software Startup </h3>
<ul>
<li> Open the Balanset application on your PC. </li>
<li> Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task. </li>
</ul>
<h3> Measuring Initial Vibration </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Operate the rotor at its intended working speed. </li>
<li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li>
</ul>
<h3> Trial Weight Installation </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Determining the Corrective Mass </h3>
<ul>
<li> Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position. </li>
<li> These parameters are displayed on the screen as numerical data and graphs. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Attaching the Corrective Mass </h3>
<ul>
<li> Install the correction weight on the rotor according to the software's calculations. </li>
<li> You can conduct interim measurements to confirm that the imbalance is decreasing as expected. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Verification and Balancing Completion </h3>
<ul>
<li> Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li>
</ul>
<h3> Report Generation </h3>
<ul>
<li> The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle. </li>
</ul>
<h3> Final Recommendations </h3>
<ul>
<li> Ensure all applied weights and attached sensors are firmly fixed in their designated positions. </li>
<li> Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. </li>
<li> In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components. </li>
</ul>
<p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p>
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